Binder Burn Out

Binder burnout is a processing step that occurs before sintering, where the unfired or "green" body is heated until the polymer binder is burned out of the ceramic form. Polymers are often added to ceramic particles to promote higher densities and improved green strength.

Challenges

The green body, or pre-fired ceramic, must have sufficient strength to hold its shape after being pressed. It is also important to know how long the refractory needs to be held at a certain temperature to make sure all of the binder has volatilized.

Market

The market for this application is mostly industrial. Many companies that have a burnout stage in their process do not realize how useful our kilns can be and at lower initial and operating costs. L&L encourages anyone interested in using our products for this application to contact us.

Kilns

The size of the work required will dictate which kiln series applies to your process. For projects requiring longer hold times at hotter temperatures, you will want to consider a kiln with the quad element design and perhaps heavy-duty thermocouples. APM elements are also available as an upgrade for any of our kilns. For more information on these upgrades please search our information database on our website or contact and L&L technician.

Recommended Kilns

Custom Configured and Designed for Industrial Applications
Bell-Lift Production Kilns
Large Square and Rectangular Production kilns
Small Kiln for Hobby Use and Glaze Testing
The L&L Flagship Kiln: Six popular Easy-Fire models. (Sized 2.5 cubic feet to 10.2 cubic feet).
Large Heavy-Duty Front-Loading Kilns
High Power Production version of Easy-Fire Series with "Quad" element design.
Affordable front-loading kilns with professional features like an arched roof. Now available in two sizes.
A Special Design Just for Crystalline Glaze
100 cubic feet Bell Lift Kilns for Industry
Customizable Automatic Zoned Top-Loading Kilns
Jupiter Kilns that pull apart for easy loading of sculpture